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Prototyping Molds
About Prototyping Molds Service
Prototyping molds are designed for rapid, low-volume production to validate part designs before full-scale manufacturing. They help reduce risks, save costs, and accelerate product development cycles.
Faster Product Development
Short Lead Time
Real-World Testing
Design Flexibility
Cost-Effective Validation
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Aluminum

Aluminum is a popular choice for machining due to its low density, good mechanical properties, high thermal and electrical conductivity, and resistance to corrosion. 


Aluminum Grades For CNC Machining:

Aluminum 2024-T351


Aluminum 7075-T651

Aluminum 6061-T651

Prototyping Molds Materials

Brass C272

Brass Grades For CNC Machining:

Brass C360

Brass C260

Brass

Brass is an alloying consisting of both copper and zinc. The gold materials is a weather- and corrosion- resistant metal, it's also an easy to machine material, so feedrates can remain high and coolant need is minimal.

Stainless Steel 304

Stainless Steel 303

Stainless Steel

Stainless steel is well-suited for a wide array of CNC machining projects, due to its excellent machinability and outstanding uniformity. It also has good workability and weldability to match your machining needs.

Stainless Steel Grades For CNC Machining:

Stainless Steel 15-5

Titanium Grade 2

Titanium

Titanium is an amazing material. It has high strength, is lightweight, is resistant to corrosion and chemicals, and can even maintain its strength when exposed to incredibly high temperatures.

Titanium Grades For CNC Machining:

Titanium Grade 1

Titanium alloy – Ti6Al4V

Iterate part designs quickly and accelerate product development with quick-turn parts. Our automated design analysis will help spot any difficult to machine features before your design is sent to the manufacturing floor and save you from costly reworks further down the product development cycle.
Fast And Reliable Delivery
We are optimized for speed, flexibility, and superior quality no matter the volume of parts. Here's what sets us apart.  tolerances down to ±0.001 in. (0.020mm); and cost-efficient machined parts at higher volumes to lower piece-part price.
Advanced Capabilities
Work with a trusted manufacturer and eliminate the risk of sending parts overseas. You can also call or email us at any time and we'll help with ordering parts, design feedback, material recommendations, and answer any questions.
Domestic Production And Support
Why Choose BERGEK For Custom Prototyping Molds Bending?
Infinite Capacity
Liminate downtime spent waiting for parts and safeguard in-house machining with on-demand relief and infinite manufacturing capacity.
Material Selection
We stock more than 30 engineering-grade plastic and metal materials that are suitable for various part applications and industries. Materials range from plastics like ABS, polycarbonate, nylon, and PEEK to aluminum, stainless steel, platinum, and copper.
Manufacturing Analysis and Fast Quotes
When you upload your 3D CAD file to request a quote, we'll analyze your part geometry to identify any features that may be difficult to machine such as tall, thin walls or holes that cannot be threaded.
Advantages Of Prototyping Molds
Accelerated Market Entry
Maximizes part yield per cycle, reducing the number of molding runs required.
Reduced Financial Risk
Lowers upfront investment compared to full-scale tooling, especially in early stages.
Improved Design Accuracy
Allows teams to identify and fix design flaws before final tooling is made.
Scalable to Production
Seamlessly transitions from prototype to production with minimal redesign.
Prototyping molding is a fast and cost-efficient process that involves creating low-cost, short-run injection molds—typically made from aluminum or soft steel—to produce a small number of parts for design verification, functional testing, or early-stage marketing. Unlike full-scale production molds, prototyping molds are optimized for speed and flexibility, making them ideal for engineers and designers who need to test fit, function, and performance before investing in mass production tooling.
What Is Prototyping Molds?
Data Conversion
CAD files and drawings are converted into machine code to prepare for precise cutting.
Brakes, punches, and dies are used to create angular bends and detailed features.
Forming and Shaping
Material Cutting
Laser, waterjet, or plasma machines accurately remove sheet metal material.
Assembly and Finishing
Parts are welded, fitted with inserts, or finished based on specific requirements.
How Prototyping Molds Works?

Prototyping Molds Surface Finishes

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